K20A2 engine and 6-speed (K-swap)
into Insight (from RSX Type-S)

DC5 RSX Type-S 2002-2004
→
ZE1 Insight 2000-2006

Yes: the K20A2 engine and 6-speed (K-swap) from the RSX Type-S (2002-2004) fits the Insight (2000-2006) — difficult difficulty, modifications required.

Verdict
Fits.
Verified entry · modifications required
Verified ✓
Difficulty
Difficult
Mods
Required
Category
Engine

Installation notes

Yes — the K20A2 and 6-speed from a 2002-2004 Acura RSX Type-S (DC5) fits a 2000-2006 Honda Insight (ZE1) with an Innovative Mounts K-swap conversion kit, chosen by engine and by whether the Insight was originally manual or automatic. Innovative sells separate kits for K20 and K24 engines in manual and auto-to-manual cars, and states K24 versions must use a K20 manual transmission. The swap replaces the 1.0-litre ECA hybrid three-cylinder and IMA system entirely. The mounts set engine position; everything else is custom work.
ModsMods req.

Required modifications

Swap mounts: Innovative Mounts conversion kits for the ZE1 — 90751 (K20 into a factory-manual Insight), 90752 (K20, auto-to-manual), 90753 (K24 into a factory-manual Insight; requires a K20 manual transmission) and 90754 (K24, auto-to-manual; also requires a K20 manual transmission). Kits reuse factory OEM hardware. Also needed: removal of the ECA hybrid engine and IMA system, K-series harness and ECU solution, axles, shifter cables to suit the K transmission, cooling, intake and exhaust, and brake/suspension upgrades for the added weight and power.

Caution

Important caveats

  • Innovative states the K24 kits only work with a K20 manual transmission.
  • The K20 manual kit (90751) does not work for K24 swaps or for cars that were originally automatic.
  • The ZE1 is a very light aluminium chassis built for a small hybrid engine, so consider brake, suspension and cooling upgrades alongside the swap.
  • Vendor pages do not cover wiring or the removal of IMA-related electronics.

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Reference

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Sources

4 refs
  1. 01 https://innovativemounts.com/products/00-07-insight-conversion-engine-mount-kit-k20-manual
  2. 02 https://innovativemounts.com/products/00-07-insight-conversion-engine-mount-kit-k24-manual
  3. 03 https://www.hybrid-racing.com/products/innovative-mounts-00-06-insight-k20k24-mount-kit
  4. 04 https://www.hybrid-racing.com/products/innovative-mounts-00-06-insight-k24-swap-kit-auto-to-manual
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